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In this article, we take a look at some key types of locomotive, rail car, and maintenance of way equipment.
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ByDave Bieringon October 29, 2020
In this article, we take a look at some key types of locomotive, rail car, and maintenance of way equipment.
The locomotive (or “engine”) is the rail vehicle that provides power for each train. Some modern passenger train designs do employ “self-propelled” cars which can be powered without an engine, but this arrangement is relatively rare.
At a high-level, locomotives are typically classified based on how they generate power. For example:
We traditionally imagine locomotives pulling from the front of a train, but today’s locomotives are often used in a “push-pull” manner, where the engine can be at the front, back, or both of the train. Heavy freight trains may even utilize a “distributed power” arrangement where a supplementary locomotive is placed in the middle of the train and remote-controlled by the leading locomotive.
This list highlights the breadth of specialized cargoes that rail cars are tasked with handling. Even a simple boxcar comes with a large degree of mechanical complexity, including coupling systems, braking systems, undercarriage trucks, and more. All of these systems must be engineered to stand up to high levels of vibration, varied weather conditions, and more. Meanwhile, rail OEM’s and operators are experimenting with more and more advanced technologies,this article provides a great exploration:
Passenger rail systems range from larger long-distance Amtrak trains to small local trolleys and commuter/light rail systems. In general, these cars employ more complex safety systems than freight. For example, mechanical brakes are replaced with electro-mechanical braking systems.
While the basic function of these cars is the same, higher-speed trains require more robust safety systems, while smaller trains need lighter-weight cars. Some trains include cars with specialized interiors, like sleeping cars, dining cars, and observation cars, which come with their own equipment needs.
Rail locomotives and cars are only one small part of the arsenal of equipment needed to maintain rail infrastructure. Tracks cover many miles of varied terrain and need to be kept level, solidly founded on well-packed ballast (the crushed stone used as a bed under the track itself), and free from debris.
Successfully performing these maintenance tasks requires specialized equipment like:
TriStar is proud to work with rail equipment manufacturers across all the categories discussed above.We bring an engineering-driven approach to the table, helping clients solve key design pain points for their rail designs. You’ll find our self-lubricating materials everywhere from maintenance of way equipment to on the station platforms of the largest subway system in the country.
In the in-depth article linked below, we take a look at why bearings and similar components are so important for rail equipment.
Or, just use the button below to reach out directly to our team and discuss how we can help your rail equipment perform more efficiently and more safely.
ByDave Bieringon October 27, 2020
Rail transportation systems are a great example of a longstanding industry that is always looking for new ways to become more efficient, safer, and more effective at moving passengers and goods across rails.
From the New York City subway to transcontinental rail on every continent but Antarctica, rail lines are essential arteries of the global economy.
In this article, we take a look at some important recent trends.
“In 2019, U.S. rail intermodal volume was 13.7 million units and intermodal accounted for approximately 25% of revenue for major U.S. railroads, more than any other single commodity group and well ahead of coal, which in the past was usually the largest single source of rail revenue.”-Association of American Railroads
Intermodal transportation refers to shipping using containers or truck trailers which are designed to be readily transferable between maritime, rail, and automotive shipping methods.
The container is increasingly dominating intermodal transport, and railroads are no exception. Since its inception in the 1950s, the rise of the “container,” which is standardized for maritime shipping and land-based transportation, is one of the most dominant trends in logistics. They continue to count for an ever-increasing share of overall freight. According to the Association of American Railroads, containers accounted for:
Containers can be double-stacked on ships and trains, allowing for much greater efficiency compared to traditional truck trailers. Modern port infrastructure also allows for the rapid transfer of containers between ships and trucks/trains using specialized cranes.
These containers are a great example of improved transportation integration offering more efficient options for shipping customers. Efficient intermodal containers allow customers to benefit from the geographic flexibility of trucks without sacrificing the superior per-mile costs of rail. The intermodal approach first became prominent in import/export shipping but has become increasingly common in domestic shipping.
Digital innovation is everywhere in today’s economy, and rail transportation is no exception. With sprawling physical infrastructure, rail networks provide a prime opportunity for improved integration of sensors with physical infrastructure (the much-hyped “internet of things”).
Ciscoestimatesthat $30 billion will be spent on IoT projects for rail over the next 12 years. Myriad potential applications include more detailed passenger tracking and feedback, preventative maintenance sensors to reduce long term TCO, and real-time incident alarms. Meanwhile,automated trains are slowly expanding in scope.
Finally, cybersecurity is an increasing concern that comes alongside greater reliance on digital tools. As crucial infrastructure, rail networks represent a potentially attractive target for cyber attacks.This article inRailway Reviewprovides an excellent interview of the rail cybersecurity landscape.
“The American Chemistry Council estimates that an additional 300,000 annual rail shipments will be required to meet increased production by 2023. From our analysis, that translates to about 40% of their projected volume growth moving via rail.”-AAR
Coal was traditionally the number one commodity shipped by rail. While the decline of coal continues to reduce rail traffic for this commodity, chemical shipping is emerging as a promising alternative growth market.
Rail offers a safe, cost-effective method for shipping chemicals, which now command the second-largest share of revenue of any freight (more than coal and behind only intermodal freight). The chemicals category includes everything from plastics to pharmaceuticals, consumer goods to toxic compounds.
Continued investment in safe rail car operation conditions has helped mitigate the risks associated with shipping hazardous or highly flammable materials. TriStar has some ground-level experience with this trend: we have been using our flame retardant composites to help rail OEM’s achieve better fire safety alongside improved performance (learn more here).
“Rail is among the most energy-efficient modes of transport for freight and passengers - while the rail sector carries 8% of the world’s passengers and 7% of global freight transport, it represents only 2% of total transport energy demand.” -IEA
Passenger rail experienced a long decline as new transportation methods like air and the interstate highway system proliferated. Amtrak long exhibited widely criticized financial performance,but things may be beginning to turn around.
拥挤的机场和高速公路、有限公司upled with an increasingly carbon-conscious consumer population, are driving renewed demand for train travel.
For now, passenger lines are focused on major inter-urban corridors, like San Diego-Los Angeles and Milwaukee-Chicago. The Northeast Corridor from NYC to Boston remains Amtrak’s best growth driver. Long-distance routes, however,continue to operate at a loss.
New technologies are opening up new options for passenger travel. In Europe, for instance, high-speed trains are offering increasingly competitive travel times between highly trafficked routes like Paris-London. High-speed trains, however, require substantial infrastructure investments that were public-led in Europe but remain elusive for a US passenger system which has seen substantially less government investment.
Forbes provides a good summary of the current state of play for passenger rail here.更深层次的看火车能源效率和how this could lead to a rail resurgence, werecommend this article by the International Energy Agency.
TriStar works closely with a number of rail manufacturers to select advanced material components that solve key industry challenges (like the need for flame-retardant components). We bring ourengineering-driven approachto bear on every client project,ensuring the right materials are selected.
To read more about why bearings and similar components are so important for rail car technology, please see the article linked below.
If you’d like to reach out to learn more about using TriStar’s self-lubricating composites to solve rail engineering pain points, just click the button below.
ByDave Bieringon October 23, 2020
Railroads are the oldest form of mechanized transport and one of the original “big businesses” of the American economy. At the turn of the century, railroads were the largest industry in the country. While they no longer command such economic heights, rail is still an essential part of transportation infrastructure, from regional passenger networks to long-distance freight.
In this article, we provide a high-level overview of rail transportation today.
The rail industry varies considerably internationally: in many countries, rail operations are overseen by a government entity. In the United States, however, private companies often manage both operations and own/maintain tracks and other infrastructure (with some notable exceptions like Amtrak and regional transit authorities).For simplicity, this article focuses on US/North American rail.
Before examining the industry in greater detail below, we should note that rail is a highly cyclical industry that reflects the broader state of the economy. A robust economy means more freight, more passengers, and more revenue for rail companies. Meanwhile, rail companies face extensive capital costs to build and maintain infrastructure, a fact that can leave cash flow vulnerable in the face of economic downturns.For example, overall rail traffic appears to have hit a substantial downturn due to COVID.
Source: Department of Transportation
Rail is a highly consolidated industry. A cluster of seven large “Class I” freight railroads dominate the market, working with smaller regional operators to integrate transportation across regions.
There are over 500 smaller freight railroads across the country, butaccording to the American Association of Railroads, the Class I operators account for 90 percent of employees, 69% of freight miles, and 94% of total revenue.
As you’ll see below, these large railroads maintain market dominance based on region.
In North America, freight is by far the dominant activity for the small set of large rail operators who dominate the industry. Major firms like Union Pacific no longer operate passenger lines at all. Passenger rail is generally managed by regional short-line railroads that provide local service (including various municipal rail systems like the NYC subway or Chicago’s CTA) and Amtrak.
While still an essential part of transportation infrastructure, rail moves a smaller percentage of freight (27.69%) than trucking (39.6% |source). However, when this metric is constrained tointer-city freight,rail’s share of tonnageincreases to 43%.
Compared to trucking, rail offers much lower per-mileage costs to offset its more limited geographic flexibility. Freight rail also offers much lower accident rates than trucks. Finally, rail remains the only cost-viable option for moving heavy commodities like grain and coal over long land distances.
Intermodal transport using containers is allowing trains to be better integrated with maritime and automotive shipping (we look at intermodal shipping in our article on rail trends here). Freight rail also offers superior carbon and energy use per mile, a fact which may help drive growth as firms look for greener supply chains.
It’s important to remember that the size of the full array of companies that support the rail industry greatly expands the economic footprint of the industry. Rail equipment OEM’s are tasked with designing everything from specialized freight cars, to braking systems, to advanced electronics. We break down some key types of rail equipment here.
所有这些设备将茁壮成长的operational environment that’s full of vibration, heavy loads, all-weather conditions, and fire risk from metal-on-metal friction. For a deeper look at challenges for rail transportation equipment (and how the right component materials can help), see our guide here.
TriStar works with a wide variety of rail equipment makers to identify solutions for these engineering pain points. In an industry where efficiency, safety, and performance are all central to the bottom line,material selection matters.
If you’d like to discuss your rail engineering challenges with our team, click the button below to reach out.